FutureTech | Products

Connector

Name of the part :	Connector
Customer :	Aerospace Hydraulics
Material :	17-4 PH Steel
Overall size :	100 X 100 X 120
Type of Machine :	4 axis / 5 axis

Intricacies involved :

Ports at multiple angles and multiple locations.
Small diameter deep holes
GD & T tolerances of minimum 0.010mm

Connector

Name of the part :	Connector
Customer :	Aerospace Hydraulics
Material :	17-4 PH Steel
Overall size :	80 X 80 X 70
Type of Machine :	4 axis / 5 axis

Intricacies involved :

Ports at multiple angles and multiple locations.
Complex datum for measurement
GD & T tolerances of minimum 0.020mm

Cover

Name of the part :	Cover
Customer :	Medical lab equipment.
Material :	6061 T6
Overall size :	380 X 180 X 110
Type of Machine :	3 axis

Pressure die- casting part converted into CNC machining for proto development purpose.

Bracket

Name of the part :	Bracket
Customer :	Space / Aerospace
Material :	6061 T651
Overall size :	320 x 140 x 30
Type of Machine :	3 axis

Intricacies involved :

Flatness requirement of 0.03mm in free condition

Case

Name of the part :	Case
Customer :	Space / Aerospace
Material :	6061 T651
Overall size :	200 X 150 X 120
Type of Machine :	3 axis / 5 Axis

Intricacies involved :

Axis part / Undercuts / Thin walled

Strapon Bracket

Name of the part :	Strapon Bracket
Customer :	Space Application
Material :	15 CDV 6
Overall size :	200 X 80 X 100 \| 180 X 150 X 80
Type of Machine :	3 axis / 4 axis

Intricacies involved :

Tight tolerances on bore and concentricity
Tough to machine material
Holes normal to radial face
Small corner radiuses in deep areas
Slots normal to radial surface

Reservoirs

Name of the part :	Reservoirs
Customer :	Space Application
Material :	Ti6Al4V
Overall size :	Diameter 110mm X 80 Height
Type of Machine :	4 axis

Intricacies involved :

Bore accuracy band of 0.01mm
Small threads of M2 / M3 to 30 mm Deep

Drill Head

Name of the part :	Drill Head
Customer :	Oil and Gas
Material :	Chrome Steel
Overall size :	Dia 300 X 400
Type of Machine :	5 axis

Intricacies involved :

Insert pockets which are each placed at unique angles requiring individual attention to be taken for each pocket.
Number of Pockets : 160+

Bracket

Name of the part :	Bracket
Customer :	Aerospace Lighting
Material :	AL � 6061 T6
Overall size :	Dia 170 X 1.2mm Thick
Type of Machine :	3 axis

Intricacies involved :

Sheet metal part converted to machined part
Fragile constitution which posed a challenge in machining

Rotor

Name of the part :	Rotor
Customer :	Aerospace Engine
Material :	AL � 6061 T651
Overall size :	Dia 100 X 20mm
Type of Machine :	4 axis

Intricacies involved :

Concentricity requirement between profile center bore and aerofoil root diameter.
Twist on Aerofoil.
Good surface finish requirement on Aerofoil profile.

Light Housing

Name of the part :	Light Housing
Customer :	Aerospace Lighting
Material :	AL � 6061 T651
Overall size :	65 X 50mm
Type of Machine :	3 Axis / 4 axis

Intricacies involved :

Undercut profile machining and 3D machining with small corner radius in deep areas.
Complex constitution which posed a challenge in holdability.

Stem

Name of the part :	Stem
Customer :	Aerospace
Material :	Teflon
Overall size :	70mm X 30mm X 30mm
Type of Machine :	5 Axis

Intricacies involved :

Tight tolerance for a Teflon material part.
Complex constitution which posed a challenge in holdability and machining

Housing � South West

Name of the part :	Housing � South West
Customer :	Space Application
Material :	Al � 6061 T6
Overall size :	90mm X 50mm X 45mm
Type of Machine :	3 axis / 4 Axis

Intricacies involved :

Complex geometry requiring multiple setups.
GD & T tolerance requirements for features machined in multiple setups

Guide Insertion

Name of the part :	Guide Insertion
Customer :	Aerospace
Material :	Al � 6061 T651
Overall size :	20mm X 10mm X 25mm (1mm Wall Thickness)
Type of Machine :	3 axis / 4 Axis

Intricacies involved :

Small component with thin walls which poses challenge in holding and machining.
GD & T tolerance requirements for features machined in multiple setups

Pylon

Name of the part :	Pylon
Customer :	Aerospace
Material :	Al � 6061 T651
Overall size :	150mm X 90mm X 200mm
Type of Machine :	3 axis / 4 Axis

Intricacies involved :

Deep pocket machining with good surface finish requirement.
Usage of Extra long length tools without chatter on machined surface.
Small corner radius requirement in deep pockets requiring tools of L/D 11 times to be used without chatter on the profiles.
Wall taper achieved within 0.02mm for a height of 200mm while using a single tool in finishing.

Turbine Blade

Name of the part :	Turbine Blade
Customer :	Aerospace Engine
Material :	Titanium Forging
Overall size :	Dia 75mm X 30mm X 10mm (0.75mm) (Min Aerofoil Thickness)
Type of Machine :	3 axis / 4 Axis

Intricacies involved :

Tough to machine material.
Excellent surface finish required on a part which had very poor holdability.

Mold for Composite

Name of the part :	Mold for Composite
Customer :	Aerospace
Material :	Eurol
Overall size :

Intricacies involved :

3D shape and tooling hole accuracy at long distances.
Accurate trim lines.

Steam Turbine Disk

Name of the part :	Steam Turbine Disk
Customer :	Power Sector
Material :	SS 410
Overall size :	Dia 620mm X 60mm
Type of Machine :	4 axis / 5 Axis

Intricacies involved :

Surface finish on aerofoil
Small corner radiuses at blade roots

Housing

Name of the part :	Housing
Customer :	Aerospace
Material :	Al - 6061 T6
Overall size :	100 X 100 X 85
Type of Machine :	3 Axis / 4 Axis

Intricacies involved :

Very deep areas machining with small tools
Free standing rib of 2mm to a height of 52mm without chatter.

Housing

Name of the part :	Housing
Customer :	Avionics
Material :	Al - 6061 T651
Overall size :	130 X 80 X 12

Intricacies involved :

Very small features to be milled. Eg. 1.5mm Square with 0.2 mm height with edge tolerance of 0.02 mm.
GD & T tolerances of 0.02 mm for multiple dimensions.
Multiple setups with adherence to multiple datum

Bottom Bracket

Name of the part :	Bottom Bracket
Customer :	Aerospace
Material :	Al - 7050
Overall size :	1100 x 590 x 45
Type of Machine :	3 Axis / Mini Horizontal Head

Intricacies involved :

Large part with minimum warpage condition of less than 0.5 mm
Horizontal Holes

Intermediate Bracket

Name of the part :	Intermediate Bracket
Customer :	Aerospace
Material :	Al - 7050
Overall size :	550 x 650 x 35

Intricacies involved :

Large part and minimum warpage (less than 0.3mm)
Horizontal drilling at very close distances to horizontal and vertical walls.

Track Ramp

Name of the part :	Track Ramp
Customer :	Aerospace
Material :	Al - 7050
Overall size :	2150 x 400 x 25.4
Type of Machine :	3 Axis / Mini Horizontal Head

Intricacies involved :

Large part with minimum warpage condition of less than 1.0 mm
Horizontal Holes

Deck

Name of the part :	Deck
Customer :	Aerospace
Material :	Al - 7050
Overall size :	1510 x 320 x 50.8
Type of Machine :	3 Axis / Mini Horizontal Head

Intricacies involved :

Large part with minimum warpage condition of less than 0.80 mm
Horizontal Holes
Achieving bottom wall thickness of 0.80 mm was a big challenge

AFT PYLON

Name of the part :	AFT PYLON
Customer :	Aerospace
Material :	Al - 7050
Overall size :	1120 x 860 x 63.5
Type of Machine :	3 Axis / Mini Horizontal Head

Intricacies involved :

Large part with minimum warpage condition of less than 0.80 mm
Variable thicknesses in different areas

REFLECTOR

Name of the part :	Aircraft lighting
Customer :	Aerospace

Machined Parts

Connector

Connector

Cover

Bracket

Case

Strapon Bracket

Reservoirs

Drill Head

Bracket

Rotor

Light Housing

Stem

Housing � South West

Guide Insertion

Pylon

Turbine Blade

Mold for Composite

Steam Turbine Disk

Housing

Housing

Bottom Bracket

Intermediate Bracket

Track Ramp

Deck

AFT PYLON

Reflector